Stainless Steel Chemical Liquid Mixing and Emulsifying Tank

Product Introduction：

Under the centrifugal force generated by the high-speed, strong-rotation rotor, materials are thrown radially into the narrow and precise gap between the stator and rotor. Meanwhile, they are subjected to forces such as centrifugal extrusion and impact, enabling dispersion, mixing, and emulsification of the materials. This machine features a compact structure, small volume, light weight, easy operation, low noise, and smooth operation. Its most prominent feature is that it does not grind media during the production process, integrating high-speed shearing, dispersion, homogenization, mixing, and crushing into one. The emulsifying tank is widely used in various industries to mix and emulsify materials, improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system, and online detection system. It can be used for researching and producing creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The batch-type vacuum emulsifying machine refers to a device that distributes one or more phases of materials into another continuous phase quickly and uniformly under vacuum using a high-shear emulsifier. It utilizes the strong kinetic energy from machinery to subject materials to hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through comprehensive effects such as centrifugal extrusion, impact, and tearing, materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with fine bubbles and stability are finally obtained.

Product Features:

1》Soft sealing between the mechanical seal and the kettle body allows materials to operate under vacuum.

2》The kettle body can be heated electrically, by steam, or via oil-water circulation.

3》The temperature detection device on the kettle body ensures temperature controllability, and the coil in the jacket can achieve cooling.

4》The inner wall of the kettle body is precision-machined by a large vertical lathe, ensuring that the movable scraper can scrape off materials from the inner wall and bottom of the kettle during rotation.

5》Another set of high-speed dispersers in the kettle subjects various materials to strong shearing, dispersion, and mixing.

6》The stirring paddle in the kettle and the high-speed disperser both adopt frequency conversion speed regulation, allowing different speeds to be selected according to different processes and viscosities.

Equipment Parameters:

Consists of a tank body, stirring device, and batch-type high-shear emulsifying machine. The slow-speed stirrer is composed of a middle pitched-blade paddle stirrer and a frame-type stirrer capable of mixing high-viscosity materials. Scrapers are installed around the frame-type stirrer, whose function is to continuously generate new interfaces between the inner wall of the container and the materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial diversion grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from the upper and lower parts of the impeller at high pressure, and then throwing them out at high speed via centrifugal force. Due to the small gap between the impeller and the stator, materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, spraying, and high-frequency oscillation during the suction and ejection process, fully emulsifying the mixed materials. Since the slow-speed stirring continuously rotates in the same speed and reverse left-handed direction, the materials in the entire container eventually circulate from top to bottom for mixing, dispersion, homogenization, and emulsification.

Application Fields:

Food Industry: Soy sauce, condiments, mayonnaise, cheese, instant food, infant food, jam, pet food, starch solution

Cosmetics Industry: Lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand wash cream, liquid soap, toothpaste, collagen suspension emulsion, carbon emulsion

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsification, silicon emulsion, glue solution, catalyst suspension emulsion, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coating, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable component decomposers, preservatives

Beverage Industry: Fruit juice, vegetable juice, milk mixed drinks, protein drinks, spices, liqueur, alginate

Product Volume (15L---5000L):

Notes: 1 The upper limit of processing capacity in the table refers to the measurement data when the medium is "water". 2 The processing capacity depends on the viscosity, consistency of materials, and requirements of the final product. 3 For working conditions such as high temperature, high pressure, flammability, explosiveness, and corrosiveness, accurate parameters must be provided for model selection and customization. 4 The data in this table may not apply due to technical modifications or customization; the correct parameters shall be subject to the actual product provided.